Cable Tie

A cable tie (also known as a hose tie, zip tie) is a type of fastener, for holding items together, primarily electrical cables, and wires. Because of their low cost, ease of use, and binding strength, cable ties are ubiquitous, finding use in a wide range of other applications.

The common cable tie, normally made of nylon, has a flexible tape section with teeth that engage with a pawl in the head to form a ratchet so that as the free end of the tape section is pulled the cable tie tightens and does not come undone. Some ties include a tab that can be depressed to release the ratchet so that the tie can be loosened or removed, and possibly reused. Stainless steel versions, some coated with a rugged plastic, cater for exterior applications and hazardous environments.

Design and use

The most common cable tie consists of a flexible nylon tape with an integrated gear rack, and on one end a ratchet within a small open case. Once the pointed tip of the cable tie has been pulled through the case and past the ratchet, it is prevented from being pulled back; the resulting loop may only be pulled tighter. This allows several cables to be bound together into a cable bundle and/or to form a cable tree.

A cable tie tensioning device or tool may be used to apply a cable tie with a specific degree of tension. The tool may cut off the extra tail flush with the head in order to avoid a sharp edge which might otherwise cause injury. Light-duty tools are operated by squeezing the handle with the fingers, while heavy-duty versions can be powered by compressed air or a solenoid, to prevent repetitive strain injury.

In order to increase resistance to ultraviolet light in outdoor applications, nylon containing a minimum of 2% carbon black is used to protect the polymer chains and extend the cable tie’s service life.[citation needed] Blue cable ties are supplied to the food industry and contain a metal additive so they can be detected by industrial metal detectors

Stainless steel cable ties are also available for flameproof applications—coated stainless ties are available to prevent galvanic attack from dissimilar metals (e.g. zinc-coated cable tray).

History

Cable ties were first invented by Thomas & Betts, an electrical company, in 1958 under the brand name Ty-Rap. Initially they were designed for airplane wire harnesses. The original design used a metal tooth, and these can still be obtained. Manufacturers later changed to the nylon/plastic design.

Over the years the design has been extended and developed into numerous spin-off products. One example was a self-locking loop developed as an alternative to purse-string suture in colon anastomosis.

Ty-Rap cable tie inventor, Maurus C. Logan, worked for Thomas & Betts and finished his career with the company as Vice President of Research and Development. During his tenure at Thomas & Betts, he contributed to the development and marketing of many successful Thomas & Betts products. Logan died on 12 November 2007, at the age of 86.

The idea of the cable tie came to Logan while touring a Boeing aircraft manufacturing facility in 1956. Aircraft wiring was a cumbersome and detailed undertaking, involving thousands of feet of wire organized on sheets of 50-foot-long plywood and held in place with knotted, waxcoated, braided nylon cord. Each knot had to be pulled tight by wrapping the cord around one’s finger which sometimes cut the operator’s fingers until they developed thick calluses or “hamburger hands.” Logan was convinced there had to be an easier, more forgiving, way to accomplish this critical task.

For the next couple of years, Logan experimented with various tools and materials. On June 24, 1958, a patent for the Ty-Rap cable tie was submitted.